Industrial Backup Generators

The runtime of industrial backup generators depends on factors such as fuel supply, system configuration, and the specific demands of your application. These systems can operate in either standby mode—activating only during a power outage—or run continuously where a constant power supply is required. When in use, generators can be configured to deliver consistent base-load power or respond to peak demand conditions.

Fuel consumption will vary depending on the generator type, load level, and overall efficiency. As a general guide, a diesel-powered industrial backup generator may use approximately 250 litres of fuel per megawatt hour, although this can fluctuate based on operating conditions. Gas-powered systems often offer improved fuel efficiency, particularly when utilising renewable gas sources or when integrated into energy-efficient setups such as Combined Heat and Power (CHP) systems, where waste heat is repurposed.

Ultimately, running costs are influenced by fuel pricing, system efficiency, and fuel quality. For tailored advice on generator runtime, fuel usage, and the most cost-effective solution for your site, our team is available to discuss your specific requirements.

Our range of industrial backup generators, including both diesel and gas-powered systems, is designed for reliability, durability, and straightforward integration with your existing infrastructure—helping to reduce ongoing maintenance demands. The level and frequency of maintenance required will depend on operating hours, load conditions, and the overall intensity of use.

To maximise system uptime and control long-term operating costs, we offer tailored maintenance programmes to suit your specific application. These can include access to critical spare parts, scheduled servicing, and component replacements as required. Our comprehensive support package typically covers annual inspections, full system testing, on-site servicing, and rapid-response support when needed.

In addition, our 24/7 remote monitoring capabilities allow us to detect potential issues at an early stage, enabling proactive maintenance and reducing the risk of unexpected failures or costly downtime.

Modern industrial backup generators are designed with a strong focus on reducing environmental impact and supporting more sustainable operations. We work with leading manufacturers who prioritise low-emission technologies and efficient system design, helping businesses meet both regulatory requirements and internal sustainability goals.

For diesel-powered systems, emissions can be significantly reduced through the use of advanced technologies such as selective catalytic reduction (SCR) and diesel particulate filters (DPF). Many of the generators we supply are compliant with stringent standards, including EPA Tier 4 Final and EU Stage V, which limit nitrogen oxide (NOx) and particulate emissions.

To further enhance environmental performance, additional aftertreatment solutions and system optimisations can be incorporated into your industrial backup generator setup. Where appropriate, alternative fuel options and more efficient configurations can also be explored to help lower overall emissions and improve energy efficiency.

Your package will come with the generator itself, as well as the fuel tank, AdBlue controls, an acoustic enclosure, switchboard controls, and software. We provide full implementation support, training, and after sales care, with other optional equipment and control systems available to suit your needs. Please get in touch to find out more.

We provide a range of market leading generators designed to meet various operational requirements, including fault management, load balancing, and resilience. Our engineers will work with you to help design and specify a power system tailored to your project requirements.

• System level controls: all our industrial backup generators are provided with a variety of integrated power solutions, including system level controls, transfer switches, switchgear, and remote monitoring systems.
• Load balancing, sharing, and shedding: our generators are equipped with an advanced power management system that helps you to handle load balancing, sharing, and shedding efficiently. This helps you optimise performance and prevent overloading. The generator’s load shedding capabilities depend on the control system in place. We can help you configure your controls to meet various load management scenarios.
• Simultaneous controls: It is possible to operate two controls concurrently; however, doing so may introduce complexities to your system. Effective synchronisation and a tailored system design are essential to ensure seamless operation and prevent potential conflicts.
• Hot swap and standby: our systems support both hot swapping and standby configurations, allowing seamless transitions between different power sources without interruption.
• Resilience and fault management: all generator solutions are engineered for dependable performance, with a fault-tolerant design capable of handling unexpected power disruptions. Each unit has options for standby and continuous prime power for full resilience in critical applications.

The planning of your installation will require careful consideration of the generator's footprint and the most suitable location for its installation. Factors such as the required clearance around the generator, as well as the potential impact of noise on staff, neighbouring businesses, and residential areas, must be taken into account during the design stage. In certain instances, development work may be necessary to accommodate the generator, and in some cases, property costs should also be factored into the overall project budget. Please do not hesitate to contact a member of our team for a comprehensive discussion of your options and the associated costs.

One of the common barriers to organisations investing in industrial backup generators is the ability to recoup their initial investment. Essentially, some may not comprehend that the return on investment becomes evident in the event of a power outage. Under normal operational conditions, power outages are fortunately uncommon. However, when an outage does occur, an emergency power system typically justifies its cost rapidly by ensuring business continuity, data security, environmental safety, productivity, and other critical factors such as customer confidence and 3rd party impact. Although the likelihood of a power outage may be low, the potential impact of such an event is significant, making an industrial backup generator a valuable investment in many critical facilities.