Generator Control System Design And Supply
We design & develop resilient control systems for your Electrical infrastructure & backup power to a site specific strategy, supporting your operational needs and business continuity.
As trusted advisors, our primary role is to listen to your business concerns, to ensure the design development captures and mitigates the concerns while being conscious of any budget management. We aim for technical robustness, consider, and present a control philosophy along with the cause & effect which considers maintenance periods, system abnormalities and non-standard sequence potential.
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What Our Control System Service Offers You
You need functionality, reliability, supportability and a robust control solution to be at the heart of your business
Throughout the control system development process, integration to existing equipment may form part of the proposed solution and a requirement of the project scope. APE has extensive experience in the development and integration of solutions with legacy systems, their capabilities and limitations. With creative, innovative problem solving, we can help you to maximise the reliability, durability, and resilience of your emergency systems.
Retrofitting new controls to an existing infrastructure has challenges, it can be the ideal answer for organisations that have grown around integral or adopted infrastructure and need to tailor this to their individual requirements. Retrofitting can open opportunities, innovations, and potential in your organisation that no off-the-shelf solution can provide. This is where collaboration makes a real difference, a personalised approach will always bring you dynamic, agile, and effective solutions.

What’s The Process?
Consultation - Review your needs
Here, we’re looking for the gaps, vulnerabilities, and opportunities in your current system, identify betterment provided with standard applications, and the optional enhancements. The consultation period is about asking questions, diving into the detail of how a system works now, what is required or what the new proposal and expectations are we aiming for, eliminating as many single points of failure as possible may be the single most important brief.
Establish Our Scope
This is where our experts work together to problem-solve, and design a multi-beneficial solution. We present the design, the control philosophy, and the cause and effect along with an implementation and migration plan.
Health And Safety
We use detailed project management tools to ensure that the solution can be delivered safely, on time, and on budget. Placing emphasis on Non-Intrusive elements of the scope and deliverable activities, minimising the intrusive periods and maintaining Business as Usual.
Full Costing
Nobody likes surprises, so we take care to cost accurately and transparently.
Approval
Various legislative, administrative, and certificatory approval is required for new control system design and implementation
Software Development
On approval of designs and control functionalities, we commence with the development and manufacture of any hardware system and software development using the pre-agreed and approved documents.
Factory Testing
The factory testing of a project is subject to complexity and the clients desire to witness the functionality of the solution prior to site implementation. APE encourages any bespoke projects to be Factory Tested to approve documents prior to delivery. This provides all parties with a robust and documented process, saves any further rework, improves the site commissioning time lines and fully confirms compliance with the delivery expectation
Solution Integration
Whether legacy integration, a complete enhancement or a new control solution, this phase is designed to be as non-invasive as possible. Using our carefully designed procedures, downtime is minimised, pre planned intrusive periods are fully documented with termination schedules and test documents prior to work commencement. A “Go” “No Go” agreement is proposed to ensure all hardware, down time and facilities (Departments) are completely onboarded prior to the activities.
System Migration
This is the roll-out phase, where the new control system becomes the beating heart of operational processes.
How Much Software Experience Does My Company Need?
APE provides complete right of access to you, with open protocol software solutions. A comprehensive and structured password system provides operators with diagnostic access for the relevant parties being provided on project completion and handover. Complete documentation in the form of Operator and Maintenance Manuals, with on-going support and maintenance contracts available for controls, switchgear and power generation assets. Our service is tailored to your needs, and this includes ensuring that you control your control system, not the other way around.
Why Choose APE?
APE are an experienced solutions provider, an authorised solutions provider for ComAp control products within the diesel, gas power generation industry supporting a wide range of market sectors. Our passion is delivering solutions which meet our clients requirements, an engaging service, making the project delivery transparent, comprehensive, and the right tailored solution for all stakeholders.
Find Out More
Please contact the experienced team at APE today to find out more about our control system design and implementation services.
Book A Free Discovery Call
Unlock the potential of your power systems with a free discovery call at Applied Power Engineering.
Our expert team is eager to understand your unique challenges and goals, providing personalized insights and solutions tailored to your needs. This no-obligation consultation allows us to assess your requirements and explore how we can enhance your operations.
Take the first step towards optimised performance—schedule your free discovery call today!
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