Generator Replacements & Upgrades

Optimise the design and resilience of your electrical infrastructure with effective use of utilities and alternate power to deliver your business continuity strategy.

Your electrical infrastructure is a crucial backbone to your Business as Usual (BAU). The size and location of your infrastructure are not relevant; its resilience is, and this is the primary focus of the services provided by APE.

In the digital era, where we rely on technology, such as computing power, in our Business As Usual (BAU) operations, helping you maintain a competitive advantage is part of any company's key Business Continuity Plan as defined in ISO9001.

It makes financial sense to invest in a more efficient, productive, and future-proof solution, and APE is here to support you with best-in-class service.

New-Units

Resilient Infrastructure for Competitive Edge

Resilience Boosting

Enhancing your electrical infrastructure to accommodate increased capacity due to changes in demand, and meeting increased resilience requirements for business insurance purposes, are all reasons to engage with APE as your trusted advisor.

One of today’s biggest threats is the use of cyberattacks to disrupt power supplies. This targeted “denial of service” disruption of essential services is the Achilles' heel of industries ranging from medical to nuclear and everything in between. Some existing assets may not provide the level of integrity needed to prevent cyber intrusion. During any attack, you must ensure that your electrical infrastructure will support your BaU activities.



Increasing Longevity And Value

Expecting equipment to perform indefinitely is not an economically effective way to maintain your electrical resilience.

Taking proactive measures to ensure longevity starts with a review of your existing infrastructure to identify obsolescence, determine inefficiencies, and explore ways to build resilience. Pre-planning results in a less disruptive solution with a lower financial burden, compared to using a short-notice temporary solution in failure scenarios.



Planning Is Everything

At APE, while all upgrades involve some intrusive activity, our project aims to minimise disruption through pre-planned, non-intrusive business betterment.

Our comprehensive site survey and reporting mechanism is the starting point, allowing us to define a minimally disruptive solution.

Planning means preparedness, and preparedness means solutions.



What is Generator Replacement and Why is It Important?

Generator replacements involve removing an ageing or underperforming unit and installing a new one that’s properly sized, fuel-efficient, and built to meet your current load requirements. Over time, older generators become less reliable, harder to maintain, and increasingly expensive to run. An industrial replacement generator does not just restore capacity; it upgrades it. At APE, we assess a generator’s performance against your actual operational demands before specifying any replacements, so you get exactly what your site needs.

Do all the solutions exist?

At Applied Power Engineering, we believe that they do. We will always look for ways to eliminate or reduce obsolescence without introducing unreasonable lead times and costs into your organisational processes. We couple this with longevity and supportability, using the best and most appropriate technologies available, to ensure we deliver a professional pathway to your desired outcome. 

Why choose APE?

APE is not a one-size-fits-all provider. We take the time to understand your site, your risks, and your long-term goals before recommending any generator replacements or upgrades. Our engineers have hands-on experience across a wide range of industries and generator types, and we back every project with comprehensive after-sales support. When you work with APE, you get a team that remains genuinely invested in getting it right.  

What next?

For more information, you can download our factsheet. Or, to get the complete picture, book a discovery call today.

Our Frequently Asked Questions

What is included in a generator replacement service?

A comprehensive generator replacement service from APE includes the removal and safe disposal of your existing unit, supply and installation of the new generator, commissioning, load testing, and integration with your existing transfer switch and control systems. We also update your documentation and provide operator training where needed. A detailed site survey precedes all generator replacements, allowing us to specify the right industrial replacement generator for your load profile, fuel type, and available space. 

What types of generator upgrades are available?

Generator upgrades vary depending on the age and condition of your existing equipment. Common options include engine overhauls, control panel modernisation, automatic transfer switch upgrades, fuel system improvements, and emissions compliance updates. Where a unit is beyond economic repair, we assess your generator’s current performance and future power demands before recommending the best solution. So you invest in what actually adds value, not in upgrades that only delay the inevitable.

Can you upgrade my generator control system?

Yes, and this is one of the most impactful upgrades available for older units. Modern control systems offer remote monitoring, predictive fault detection, fuel efficiency reporting, and cybersecurity features that older panels simply cannot provide. Upgrading the control system extends the useful life of your generator and dramatically improves visibility into its performance. APE manages the entire process, including specification, hardware supply, installation, software configuration, and testing, with minimal disruption to your operations.

Is maintenance support available after upgrading?

Absolutely. APE offers suitable maintenance agreements that begin from the moment you commission upgrades or generator replacements. We build a servicing schedule around your equipment, operating patterns, and system, so every visit is efficient, and we do not miss anything. For clients who prefer remote oversight, we also offer continuous monitoring that flags anomalies between scheduled visits, giving you full confidence that your upgraded system will perform at its best when needed. 

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Book A Free Discovery Call


Unlock the potential of your power systems with a free discovery call at Applied Power Engineering.

Our expert team is eager to understand your unique challenges and goals, providing personalised insights and solutions tailored to your needs. This no-obligation consultation allows us to assess your requirements and explore how we can enhance your operations.

Take the first step towards optimised performance—schedule your free discovery call today!

From Our Blog

Stay up to date on what is new in our industry and learn more about upcoming products and events.

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Why Industrial Backup Generators Are Essential For Business Continuity

Jul 21, 2025 11:03:09 AM 3 min read
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The data equipment in a data centre that is secured with an emergency generator in the case of an power outage.

Why Backup Generators for Data Centres Are Essential For Operations

Jul 18, 2025 11:49:47 AM 3 min read
The Critical Importance Of Hospital Backup Generators
A hospital ward that has had uninterrupted processes due to the back up power supplied by the emergency generator systems in place.

The Critical Importance Of Hospital Backup Generators

Jul 8, 2025 10:52:03 AM 2 min read
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